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Manufacturing of Copper Wire Cables

The production of copper wires has some stages which vary according to the purpose of production. Copper wire manufacturers follow the procedure of processing the copper rod extracted from the ores to make it the finished product. Tin coated copper wire is used for making cables. It has to be taken through three processes of manufacturing for making the finished product. The first process involves drawing the wires in a specific size using C.C. rod or electrolyte copper. The second process is annealing of the wires which have been successfully extracted. The third process is the plating process of the copper wires to finally get tin coated copper wires.

These two processes are called electroplating and hot dip. Copper wire cables are used in all equipments that are used in electrical and electronic works. You can hardly think of an area in these fields of work where copper wires do not find a use. Cables are made by getting a coating on the copper wires. The wires that are fashioned out of copper can withstand the strains of expansion and vibration. Only then can they be used as connectors. Client’s needs dictate the specifications of the dimensions and also the material which has to be used.

A variety of copper wire cables is the stranded copper wire rope. The rope-like structure of these copper wires is made like that to ensure strength, flexibility and ease in handling. Some types of copper wire cables are PVC insulated cables, HR PVC winding wires, flat lead cables with 3 core, insulated fixed or flexible cords and wires, PVC insulated and armored cables. These cables are used in instruments like Electric Heater, electric motor and other such high temperature instruments.

The two important steps in the manufacturing of tin coated copper wires which go on to become copper wire cables are electroplating and hot dip process.

The Electroplating Process: – A wire is made to pass a chemical tray after which DC current is passed through it. DC current is made from converting it with a rectifier.

This process makes wires for House Wiring, Control Panel Cable and similar other jobs which need Copper wires or cables.

The Hot Dip Process: – In this process, tin is made to melt in an electric pot through which the electrolytic copper wire is passed. This results in tin coated copper wires.

About the Author

Russel Mori works with Ganpatiengineering an Copper Wire Company provide Tinsel Wires, CRT Earthing Wire, Bare Tinned Wire, Tinned Copper Wire, Copper Glass Wire, Glass Wire Manufacturing and all types of wire exporter.

Copper Faux Finish

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Varaluz Dreamweaver Vertical 2-light Wall Sconce $179 Give your home or office a new look with this attractive fixture. This light features a blackened copper finish in a unique design.

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Clemson 84 to 144-inch Telescoping Curtain Rod Set $49.49 Treat any window with a beautiful curtain rodAttractive telescopic draper rod and finials are mad of steel with an antique copper finishAccent your home decor with this elegant window treatment

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Hammered Copper Round Mirror $282.99 This handmade hammered copper mirror features an antique copper finish. This distinct round mirror will add a touch of elegance to any decor.

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Kenroy Cranton 20-inch Desk Lamp $56.99 A rich vintage copper finish beautifully accents this Kenroy desk lamp. The ladder-like base is easily adjusted to get the best results from the squared shade.

Warrior 29×39-inch Mirror $124.99 This mirror features a resin and colored frame with a mottled copper finish and bronze accents. Hang this mirror in your hall or bedroom for a finishing touch.